The Biala Wind Farm consisted of 31 Goldwind GW136 3.5MW wind turbine generators, situated near Goulburn in New South Wales. ARES transported all wind turbine components from the Port of Port Kembla to site, a distance of 220km one way.

A Cargo Conundrum…

Biala was a logistical puzzle: the logical port of import was the nearest one (Port Kembla), but with base tower sections at 4.8m in diameter and 110 tons in weight, there was no existing trailer combination which could both safely carry the tower AND pass under a 5.3m low bridge in Wollongong. The alternate port of Newcastle was nearly double the distance away, and would be a much costlier and riskier solution as a result.

Low Bridge Limbo

When Goldwind Australia approached Ares with the problem, our solution was simple – if no trailer exists, then we shall design one to suit!  The result was a modified platform trailer: strong enough to hold the weight of the massive tower, but with a “cut-out” to allow the tower to sit lower than normal.  At a loaded height of 5.1m it could clear the low bridge and allowed Goldwind to use their preferred port, resulting in substantial savings for the project.

A Cargo Conundrum…

Biala was a logistical puzzle: the logical port of import was the nearest one (Port Kembla), but with base tower sections at 4.8m in diameter and 110 tons in weight, there was no existing trailer combination which could both safely carry the tower AND pass under a 5.3m low bridge in Wollongong. The alternate port of Newcastle was nearly double the distance away, and would be a much costlier and riskier solution as a result.

Low Bridge Limbo

When Goldwind Australia approached Ares with the problem, our solution was simple – if no trailer exists, then we shall design one to suit!  The result was a modified platform trailer: strong enough to hold the weight of the massive tower, but with a “cut-out” to allow the tower to sit lower than normal.  At a loaded height of 5.1m it could clear the low bridge and allowed Goldwind to use their preferred port, resulting in substantial savings for the project.

SOLID Statistics

Some high level numbers for the project:

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Goldwind Wind Turbines 

Each turbine stands 180m tall (base to tip), has 6 tower sections and produces 3.5MW of green power.

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Transport Duration (Wks)

Components were on the road between February and August 2020.

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KM’s to Site

The journey took around 5-6 hours, including slowdowns and fatigue breaks.

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Total Deliveries

These include turbine components, towers, blades, transformers and containers.

The Route

Familiar Scenery

The route to Biala was almost identical to that taken for the Crookwell 2 project two years prior, but with longer blades, a much larger tower base section and the need to traverse the town of Crookwell itself.

The components came out of Port Kembla on Picton Rd before turning onto the Hume Hwy, exiting through the town of Goulburn and continuing past Crookwell 2 Wind Farm to Crookwell. Several corners in Crookwell had to be specially modified to accommodate the 69m-long blades.  From there it was a short run to site to be offloaded.

Expertly Managed Transport

A Job Well Done

All Biala deliveries were executed and completed within 16 weeks – an average of almost two complete wind turbines per week. The achievement is all the more amazing when factoring in ship discharges, the Easter long weekend and disruption due to COVID-19. This is testament to the combined efficiency of the AAT port loading crews, the ARES team, the customer’s offloading crews on site, and excellent communication and coordination between all parties. Delivered on time, under budget and with minimal fuss – a job well done.

The Route

Familiar Scenery

The route to Biala was almost identical to that taken for the Crookwell 2 project two years prior, but with longer blades, a much larger tower base section and the need to traverse the town of Crookwell itself.

The components came out of Port Kembla on Picton Rd before turning onto the Hume Hwy, exiting through the town of Goulburn and continuing past Crookwell 2 Wind Farm to Crookwell. Several corners in Crookwell had to be specially modified to accommodate the 69m-long blades.  From there it was a short run to site to be offloaded.

Expertly Managed Transport

A Job Well Done

All Biala deliveries were executed and completed within 16 weeks – an average of almost two complete wind turbines per week. The achievement is all the more amazing when factoring in ship discharges, the Easter long weekend and disruption due to COVID-19. This is testament to the combined efficiency of the AAT port loading crews, the ARES team, the customer’s offloading crews on site, and excellent communication and coordination between all parties. Delivered on time, under budget and with minimal fuss – a job well done.

Client Testimonial

We are very pleased with ARES and the logistics service they have provided at Biala Wind Farm for WTG transport.  Their comprehensive solution covers every key aspect including planning, permitting, vessel discharge, and delivery to site, and the daily operation is well managed by highly skilled professionals.  Their performance has been recognised by not only the project team but also our subcontractors.  The flexibility and efficiency they have demonstrated throughout the Biala project helped us achieve the target under budget.  I trust they will continue with excellent performance on future projects and wish for the next opportunity to work with them again.

Andy Wang – TSI Project Manager, Goldwind Australia
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